• 论文
主办单位:煤炭科学研究总院有限公司、中国煤炭学会学术期刊工作委员会
液压支架智能焊接车间制造执行系统研究与应用
  • Title

    Study and application of manufacturing execution system to intelligent welding workshop of hydraulic powered support

  • 作者

    杜毅博任怀伟陈士松赵国瑞

  • Author

    DU Yibo REN Huaiwei CHEN Shisong ZHAO Guorui

  • 单位

    山东科技大学机械电子工程学院天地科技股份有限公司开采设计事业部煤炭科学研究总院开采研究分院山东能源龙口矿业集团有限公司梁家煤矿

  • Organization
    School of Mechanical and Electronic Engineering, Shandong University of Science and Technology Department of
    Mining and Design, Tiandi Science and Technology Company Limited Mining Research Branch, China Coal
    Research Institute Liang Jia Mine, Shandong Energy Longkou Mining Group Co., Ltd.
  • 摘要

    由于支架焊接制造离散化,工艺柔性化特性,要求资源统一调配,生产节拍合理控制,因此为提高生产效率,保证焊接质量,最大限度发挥智能焊接车间优势,研发适用于生产工艺的液压支架智能焊接车间制造执行系统。首先对支架生产业务流程进行分析,建立其软件功能架构;基于B/S架构开发各功能模块并研究系统安全管理策略;建立数据采集系统并分析支架焊接车间生产节拍,最终建立焊接车间制造执行系统控制流程。液压支架智能焊接车间制造执行系统已应用于山东能源重型装备集团高端支架智能焊接车间,实现焊接车间资源统一化管理及数字化生产。系统运行期间,焊接效率提高100%,人员减少70%,保证了液压支架生产质量和效率。

  • Abstract
    Due to the discretization of the powered support welding manufacturing and the technical flexibility features, an unified allocation of the resources would be required and a productive tempo should be rationally controlled. Therefore, in order to improve the production efficiency, to ensure the welding quality and to utter m ostly play the advantages of the intelligent welding workshop, a manufacturing execution system was researched and developed for the production technical manufactur ing execution system workshop of the powered support. An analysis was firstly conducted on the production business procedure of the powered support and the softwar e functional framework was established. Based on the B/S framework, each functional module was developed and the system safety management measures were studi ed. The data collection system was established and the productive tempo of the powered support welding workshop was analyzed. Finally, a control procedure of the m anufacturing execution system for the welding workshop was established. The powered support manufacturing execution system of the intelligent welding workshop was applied to the intelligent welding workshop of the high rank powered support in Shandong Energy Heavy Equipment Manufacturing Group and the resources unified ma nagement and the digitalized production was realized in the welding workshop. During the operation period of the system, the welding efficiency was improved by 10 0%,the number of the staff was reduced by 70% and production quality and efficiency of powered support were ensured.
  • 关键词

    液压支架焊接机器人生产线制造执行系统流程控制

  • KeyWords

    hydraulic powered support welding; production line with robot; manufacturing execution system; procedure control;

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