• 论文
主办单位:煤炭科学研究总院有限公司、中国煤炭学会学术期刊工作委员会
煤矿井下碎软煤层气动定向钻进技术与装备研究
  • Title

    Pneumatic directional drilling technology and equipment for broken-soft coal seams in underground coal mines

  • 作者

    田宏亮张金宝王力方俊王建强

  • Author

    TIAN Hongliang;ZHANG Jinbao;WANG Li;FANG Jun;WANG Jianqiang

  • 单位

    中煤科工西安研究院(集团)有限公司

  • Organization
    CCTEG Xi’an Research Institute (Group) Co., Ltd.
  • 摘要

    【目的】我国煤层赋存地质条件复杂,碎软煤层分布广泛,高瓦斯和煤与瓦斯突出矿井众多,目前采用钻孔瓦斯抽采是防治瓦斯灾害的有效措施。碎软煤层常规回转钻进存在轨迹不可控、成孔深度浅、抽采盲区大,常规定向钻进卡埋钻事故多、成孔困难、钻进效率低等问题。【方法】系统阐述了煤矿井下碎软煤层钻进技术的发展历程与应用现状,研制了气动螺杆钻具、定向钻机、随钻测量系统、除尘泵车、空压机或制氮机、油雾润滑装置等组成的煤矿井下气动定向钻进装备,并配套开发了气动定向钻进工艺和筛管完孔技术等关键技术,解决碎软煤层定向钻进成孔难题,保障瓦斯抽采效果。利用该成套技术与装备在两淮、山西、贵州等地区煤矿进行的碎软煤层定向钻孔试验。【结果和结论】研究表明:(1)气动定向钻进技术是碎软煤层钻孔瓦斯治理的有效技术手段,其钻进深度普遍达到200 m以上,最大钻孔深度达607 m,且可有效控制钻孔轨迹在目标煤层中延伸,煤层钻遇率达90%以上。(2)现场试验表明,气动定向钻进成孔效果好、施工效率高,最大效率达到3 594 m/(台·月),有力推动气动定向钻进技术从小规模试验到大规模的工业化推广应用。结合此成套技术与装备的应用现状和煤矿安全高效生产对钻探技术装备的发展需求,提出煤矿井下气动定向钻进技术与装备的拓展应用方向以及向自动化、智能化和集约化方向发展的现实需求和必然趋势。

  • Abstract

    [Objective] The geological conditions of coal seams in China are complex, with a wide distribution of broken-soft coal seams, and a large number of wells have the problems of high gas and coal-gas outburst. Currently, borehole gas drainage is an effective measure for preventing and controlling the gas disasters. [Methods] In response to the problems of uncontrollable drilling trajectory, shallow drilling depth, large blind spots of drainage in conventional rotary drilling process of broken-soft coal seams, as well as multiple stuck drilling accidents, great difficulty in drilling and low drilling efficiency in conventional directional drilling processes, the development history and application status of drilling technologies for the broken-soft coal seams in underground coal mines was systematically introduced. Accordingly, the pneumatic directional drilling (PDD) equipment composed of pneumatic screw drilling tools, directional drilling rig, measurement while drilling system, dust removal pump truck, air compressor/nitrogen generator and oil mist lubrication device, as well as the key supporting technologies such as PDD technology and screen completion technology, has been developed to overcome the challenges of directional drilling in broken-soft coal seams and ensure the effectiveness of gas drainage. Besides, directional drilling test using the complete set of technology and equipment was conducted in the broken-soft coal seams of mines in Huainan, Huaibei, Shanxi, Guizhou and other regions. [Results and Conclusions] The research showed that: (1) The PDD technology is an effective technical means for gas control in broken-soft coal seam drilling. Its drilling depth generally reaches over 200 m, with a maximum drilling depth of 607 m. Besides, it can effectively control the extension of the drilling trajectory in the target coal seam, and the coal seam drilling encounter rate reaches over 90%. (2) The field test showed that the pneumatic directional drilling has good drilling results and high drilling efficiency, with a maximum drilling efficiency of 3 594 m per month with one rig, effectively promoting the application of PDD technology from in small-scale testing to large-scale industrialization. Based on the current application status of this complete set of technology and equipment and the development needs of safe and efficient production in coal mines for the drilling technology and equipment, the expanding application direction of PDD technology and equipment in coal mines, as well as the practical needs and inevitable trends towards automation, intelligence and intensification, was proposed.

  • 关键词

    碎软煤层气动定向钻进钻探装备钻进工艺瓦斯抽采

  • KeyWords

    broken-soft coal seam;pneumatic directional drilling (PDD);drilling equipment;drilling technology;gas drainage

  • 基金项目(Foundation)
    陕西省重点研发计划项目(2024GX-YBXM-486)
  • DOI
  • 引用格式
    田宏亮,张金宝,王力,等. 煤矿井下碎软煤层气动定向钻进技术与装备研究[J]. 煤田地质与勘探,2024,52(6):1−12. DOI: 10.12363/issn.1001-1986.23.12.0808
  • Citation
    TIAN Hongliang,ZHANG Jinbao,WANG Li,et al. Pneumatic directional drilling technology and equipment for broken-soft coal seams in underground coal mines[J]. Coal Geology & Exploration,2024,52(6):1−12. DOI: 10.12363/issn.1001-1986.23.12.0808
  • 相关文章
  • 图表

    Table1

    ZDY6000LD(B)、ZDY12000LD气动定向钻机主要参数
    钻机型号 ZDY6000LD(B) ZDY12000LD
    额定转矩/(N·m) 1 600~6 000 3 000~12 000
    额定转速/(r·min−1) 50~190 50~150
    额定给进力(起拔力)/kN 180 250
    主轴制动转矩/(N·m) 2 000 3 000
    功率/kW 90 132
    外形尺寸(长×宽×高)/
    (mm×mm×mm)
    2 870×1 300× 1500 4 200×1 600×190

    Table2

    ZCY-2×16L除尘泵车参数
    类别 名称 参数
    除尘器 额定风量/(m3·min−1) 32
    类型 湿式除尘
    驱动方式 气动
    除尘方式 孔口除尘
    泵站 电机功率/kW 15
    额定压力/MPa 21
    整机 运输尺寸(长×宽×高)/mm×mm×mm 2 935×1150×1507
    质量/kg 3 370

    Table3

    大通径螺旋钻杆主要参数
    类型 钻杆规格/
    mm
    通孔直径/
    mm
    适配钻机
    转矩/(N·m)
    适配钻头
    规格/mm
    焊接式大通径
    宽翼片螺旋钻杆
    ø89/73、
    ø73/63.5
    41 ≤4 000 ø103
    35 ≤3 200 ø94
    整体式大通径
    宽翼片螺旋钻杆
    ø89/73、
    ø73/63.5
    41 ≤6 000 ø103
    35 ≤4 000 ø94
    大通径三棱
    螺旋钻杆
    ø89 42 ≤4 000 ø113、ø133
    ø73 38 ≤3 200 ø94、ø113

    Table4

    随钻测量系统主要性能参数
    测量精度传输距离/m测量时间/s外径/mm探管长度/mm电池长度/mm
    倾角/(°)方位角/(°)工具面向角/(°)
    ±0.2±1.2±1.2≥50025427371 600

    Table5

    试验钻孔施工情况
    钻孔编号 孔深/m 煤层钻遇率/% 筛管长度/m
    10 81 试验孔
    9 301.5 84.4 300
    补10 323 74.3 314
    8 330 92.3 326
    7 265 86.7 264
    6 302 100 300
    5 351 71.5 350
    4 241 100 240
    3 242 100 236
    2 240 98.2 240
    11 423 100 423
    12 240 82.7 238
    13 240.5 100 238
    14 242 100 240
    15 242 100 240
    16 242 100 237
    17 242 100 235
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