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主办单位:煤炭科学研究总院有限公司、中国煤炭学会学术期刊工作委员会
煤矿井下浆体充填智能化系统研究与应用
  • Title

    Research and application of intelligent slurry filling system in coal mine

  • 作者

    朱磊刘成勇宋天奇古文哲成超赵萌烨吴玉意黄剑斌袁超峰

  • Author

    ZHU Lei;LIU Chengyong;SONG Tianqi;GU Wenzhe;CHENG Chao;ZHAO Mengye;WU Yuyi;HUANG Jianbin;YUAN Chaofeng

  • 单位

    中煤能源研究院有限责任公司扬州环锐科技有限公司

  • Organization
    China Coal Energy Research Institute Co., Ltd.
    Yangzhou Huanrui Technology Co., Ltd
  • 摘要

    为了实现煤矿井下浆体充填系统减人增效,加快浆体充填技术智能化进程,提出了一种基于智能型PID算法的充填控制方法,实现了精准制浆。构建了输浆管路监测及故障智能识别方法,实现了管道堵塞的提前预警及故障快速处理;集成了数据化生产管理系统及AI+NOSA智能管控平台,使整个浆体充填系统的安全生产管理达到智能化全覆盖。应用效果显示:系统正式投用后,实现了系统监控一体化、充填生产少人化、生产管理数字化,设备管控规范化;浆体充填效率提升40%以上,充填系统故障停机率降低60%以上,劳动定员从15人减少至3人,劳动强度明显降低,生产效率极大提高。

  • Abstract

    In order to reduce personnel and increase efficiency in the underground slurry filling system of coal mines and accelerate the intelligent process of slurry filling technology, a filling control method based on intelligent PID algorithm was proposed to realize accurate pulping. A monitoring and fault intelligent identification method for slurry pipelines has been constructed, achieving early warning of pipeline blockage and rapid fault handling. Integrated with a data-driven production management system and AI+NOSA intelligent control platform, the safety production management of the entire slurry filling system has achieved intelligent and comprehensive coverage. The application effect shows that after the system is officially put into use, it has achieved integration of system monitoring, less manual filling production, digital production management, and standardized equipment control. The efficiency of slurry filling is increased by more than 40%, and the failure shutdown rate of the filling system is reduced by more than 60%. The labor quota has been reduced from 15 to 3, resulting in a significant decrease in labor intensity and a significant improvement in production efficiency.

  • 关键词

    浆体充填系统智能化填充开采智能管控平台智慧矿山

  • KeyWords

    slurry filling system;intelligentize;filling mining;intelligent control platform;smart mine

  • DOI
  • 引用格式
    朱磊,刘成勇,宋天奇,等. 煤矿井下浆体充填智能化系统研究与应用[J]. 煤矿安全,2024,55(8):242−248.
  • Citation
    ZHU Lei, LIU Chengyong, SONG Tianqi, et al. Research and application of intelligent slurry filling system in coal mine[J]. Safety in Coal Mines, 2024, 55(8): 242−248.
  • 图表
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    • 浆体充填工艺流程图

    图(8) / 表(0)

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主办单位:煤炭科学研究总院有限公司 中国煤炭学会学术期刊工作委员会

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