• 论文
主办单位:煤炭科学研究总院有限公司、中国煤炭学会学术期刊工作委员会
基于双屏视觉标靶的掘锚机机身位姿测量技术
  • Title

    Position and orientation measurement technology for bolter miner body based on dual-screen visual target

  • 作者

    黄喆李佳雄杜文阳徐叶倩沈小玲赵世艺王浩森

  • Author

    HUANG Zhe;LI Jiaxiong;DU Wenyang;XU Yeqian;SHEN Xiaoling;ZHAO Shiyi;WANG Haosen

  • 单位

    天津科技大学 电子信息与自动化学院力信测量(上海) 有限公司

  • Organization
    School of Electronic Information and Automation, Tianjin University of Science and Technology
    Lixin Measurement (Shanghai)Co., Ltd.
  • 摘要

    针对掘锚机在煤矿巷道掘进过程中难以实现机身位姿的实时精确测量,进而导致难以实现定向掘进的问题,提出一种基于双屏视觉标靶的掘锚机导向方法。由2 块竖直安装的感光成像屏组成双屏视觉标靶靶面,巷道中的激光器发射指示激光并在前、后靶面上呈现光斑,利用视觉测量、高精度栅格标定等技术,建立光斑质心的图像坐标与三维空间坐标的映射关系,以形成坐标点云数据;再根据栅格索引、坐标变换、欧拉角解算等原理,结合标靶底部的双轴倾角仪来获得掘锚机机身的实时位姿,并解算出机身关键点相对于巷道设计轴线的横向/纵向偏差,为掘进过程中的偏差纠正提供数据支撑。通过构建数学模型对系统脱靶问题进行了分析,同时搭建实验平台验证了该导向方法的有效性。实验结果表明:该方法能够实现机身六自由度空间位姿的精确测量;在9 m 测试距离下偏航角重复性测量精度优于0.01º、偏航角绝对测量误差小于0.05º;在15~40 m测量范围内,用全站仪与矿用激光器设置计划线时机身关键点横向/纵向偏差测量误差分别小于5、15 mm。基于该方法研发的导向系统已成功应用于煤矿井下巷道掘进中,满足了巷道施工与掘锚机机身定位的精度要求。该导向方法的误差特性与测试距离无关,且该方法中涉及的所有光学测量功能均在标靶内部实现,可有效屏蔽井下复杂环境对测量功能的影响,大幅提升了现场应用时的抗粉尘干扰能力。

  • Abstract
    Aiming at the problem that it is difficult to achieve the real-time and accurate measurement of the bolter miner’sposition and orientation during the excavation process in coal mines, which leads to the difficulty in achieving directionalexcavation, a guidance method for bolter miner based on dual-screen visual target is proposed. Using two vertically installedlight-sensitive imaging screens to form the dual-screen visual target surfaces and the indication laser emitted by thelaser instrument presents light spots on the front and rear target surfaces. Combining with the visual measurement, highprecisionraster calibration and other technology are applied to establish the mapping relationship of the spot centroid between 2D-3D coordinates, which is used to form the point cloud data of the coordinates. Based on the principle of gridindexing, coordinate transformation and Euler angle solving, combining with the biaxial inclinometer at the bottom of targetto obtain the bolter miner body’s real-time position and orientation, the key points’ horizontal/vertical deviations relativeto the roadway axis are calculated, which can provide data support for deviation correction during the excavation process.The off-target problem of the system is analyzed by constructing a mathematical model. Meanwhile, the effectivenessof the guidance method is verified by building an experimental platform. The experimental results indicate that thismethod can achieve a precision measurement of six-degrees-of-freedom spatial pose for the machine body. When themeasurement distance is 9 m, the repeatability measurement precision of the yaw angle is better than 0.01º and the error ofabsolute measurement is less than 0.05º. Within the measurement range of 15-40 m, which uses the total station and mininglaser to set the planning line, the measurement errors of key points’ horizontal/vertical deviations are less than 5 mmand 15 mm, respectively. The guiding system developed based on this method has also been successfully applied to the undergroundroadway excavation in coal mine, which fully meets the requirements of underground roadway excavation andthe positioning of the machine body’s key points. The error characteristic of the guiding method is independent of the testdistance. Also, all optical measurement functions involved in the method are realized inside the target, which can effectivelyshield the influence of the underground complex environment for the measurement function, and greatly improve thecapacity of anti-dust interference in field application.
  • 关键词

    掘锚机位姿测量双屏视觉标靶定位视觉测量

  • KeyWords

    bolter miner;position and orientation measurement;dual-screen visual target;positioning;vision measurement

  • 基金项目(Foundation)
    天津市自然科学基金资助项目(18JCYBJC88600);天津大学精密测试技术与仪器国家重点实验室开放课题资助项目(pilab1905)
  • DOI
  • 引用格式
    黄喆,李佳雄,杜文阳,等. 基于双屏视觉标靶的掘锚机机身位姿测量技术[J]. 煤炭学报,2023,48(4):1814−1824
  • Citation
    HUANG Zhe,LI Jiaxiong,DU Wenyang,et al. Position and orientation measurement technology for bolter miner body based on dual-screen visual target[J]. Journal of China Coal Society,2023,48(4):1814−1824
  • 图表
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    • 坐标系构建示意

    图(15) / 表(0)

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主办单位:煤炭科学研究总院有限公司 中国煤炭学会学术期刊工作委员会

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