Predicting ground pressure evolution and support crushing of fully mechanized top coal caving face based on zoning support mechanical model
XU Gang,ZHANG Chunhui,LIN Xingyu,CHI Guoming,FAN Zhizhong,YU Yongjiang
天地科技股份有限公司 开采设计事业部中煤科工开采研究院有限公司河北科技大学 建筑工程学院辽宁工程技术大学 力学与工程学院国家能源集团神东煤炭集团有限责任公司
为预测综放工作面压架灾害,在综放顶板分区支承力学模型基础上,提出了综放工作面大 采厚顶板矿压演化计算方法和支架压架判据,编制了相应的计算程序,分析了综放工作面顶板矿压 演化规律,研究结果表明:1 综放工作面顶板矿压演化包括 4 个阶段,分别为缓慢增阻阶段、顶板 断裂阶段、快速增阻阶段和失稳阶段。 2 缓慢增阻阶段顶板沉降量小,支架增阻量小,顶板来压不 强烈;快速增阻阶段顶板沉降量大,支架增阻显著。 3 顶板断裂阶段是矿压从缓慢增阻向快速增 阻转变的过渡阶段。 顶板煤壁前方断裂时,顶板的边界条件改变,顶板来压剧烈,支架增阻量大,易 于引起安全阀开启,若顶板沉降量超过支架活柱允许压缩量,引发大面积切顶压架事故。 4 当工 作面推进至断裂线处,顶板失稳,支架急增阻,若垮落覆岩作用于支架上的荷载超过支架额定工作 阻力,安全阀开启,易于引发大面积压架事故。 5 支架额定工作阻力和初撑力设计应遵循的原则 是:在缓慢增阻和快速增阻阶段,支架承担的荷载不超过支架额定工作阻力;在顶板断裂阶段,支架 应具有足够的可压缩空间卸位让压;在失稳阶段,支架应具有足够的额定工作阻力承担垮落覆岩作 用荷载。 6 酸刺沟煤矿 6105-2 综放工作面采用 ZF15000/26/42 四柱支承掩护式支架,初撑力 10 800 kN,支架额定工作阻力不足,易于发生大面积压架事故。
In order to predict hydraulic support crushing accidents in fully mechanized top coal caving face,based on the zoning support mechanical model of main roof,the calculation method of roof ground pressure evolution and support crushing criterion in fully mechanized top coal caving face are put forward. And the corresponding calculation code is developed,and the evolution laws of roof ground pressure in fully mechanized top coal caving face with large mining height is researched. The results include that:①=1\*GB3 There are four evolution stages of the roof ground pressure in fully mechanized top coal caving face,including slow resistanceincreasing stage,roof fracturing stage,fast resistanceincreasing stage and instability stage. ② In slow resistanceincreasing stage,the roof settlement is small,and the support resistance slowly increases with unremarkable roof pressure. In fast resistanceincreasing stage,the roof settlement is large,and the support resistance quickly increases with remarkable roof pressure. ③ The roof fracturing stage is a transition from slow resistanceincreasing stage to fast resistanceincreasing stage. When the main roof fractures in the front of the roof coal wall,the boundary condition of main roof changes. The roof pressure is intensive,and the increasing resistance of the support is large. Those easily lead to opening of the safety valve. If the roof settlement exceeds the allowable value of movable column of hydraulic support,large area support crushing accident will appear. ④ When the working face arrives at the fracture line position,due to the large mining height,the roof loses stability. If the load of overburden on the support exceeds the rated working resistance,the safety valve is opened. Which is easy to cause large area support crushing accidents. ⑤ The design principles of the rated working resistance and initial force of the support are:In slow resistanceincreasing and fast resistanceincreasing stages,the loads on the support could not exceed the rated working resistance of the support;In the roof fracturing stage,the support should have sufficient allowable compressible space for pressure relief;In the instability stage,the support should have sufficient rated working resistance to bear the load of collapse overburden. ⑥ ZF15000/26/42 of fourcolumn shielding support with an initial support force of 10 800 kN is adopted in 6105-2 working face of the fully mechanized top coal caving of Suancigou coal mine. The rated working resistance force of the support is insufficient,and largearea support crushing accidents easily appear. This research provides a new idea for the prediction of roof ground pressure evolution and support crushing accidents,the support selection,design of initial support force and roof accidents prevention in mine.
ground pressure;support crushing criterion;top coal caving face;zoning support mechanical model;rated working resistance force of support
主办单位:煤炭科学研究总院有限公司 中国煤炭学会学术期刊工作委员会