Coal Industry Center,China Energy Group Co.,Ltd. Coal Industry Center,China Shenhua Energy Co.,Ltd.
Shenhua Beidian Shengli Energy Co.,Ltd. Shenhua Information Technology Co.,Ltd.

为解决目前卡车巨型轮胎监控系统中传感器安装位置不能真实反映轮胎内腔压力、温度等问题,基于巨型轮胎特征研究提出了一种车载监控器安装方式;针对轮胎监控系统温度信号高于(低于)设定最高(最低)温度阈值时无有效解决措施,基于卡车各部件安装位置研究提出增设冷却组件(融雪组件)的解决方法;为了实现轮胎监控系统远程监控,基于大数据处理、物联网与互联网+等先进技术研究,提出了建立集团化远程集中监控平台和制造厂商远程制造服务平台的解决方案。现场应用表明:应用轮胎监控系统后国产轮胎使用寿命平均小时数由2013年的1 957 h上升到2016年的4 883 h;矿用卡车与轮胎维护人员配比由传统12减少为21,同时能及时发现巨型轮胎安全隐患并有效处置。

In order to solve the problem that the sensor installation position in the current truck giant tire monitoring system cannot truly reflect the tire cavity press ure,temperature and other issues,a vehicle-mounted monitor installation method is proposed based on the research of giant tire characteristics. In view of the fact that t here is no effective solution when the temperature signal of the tire monitoring system is above( below) the set maximum( minimum) temperature threshold,the solution of adding cooling components( snow melting components) is proposed based on the study of the installation positions of truck components. In order to realize remote m onitoring of tire monitoring system,based on the research of advanced technologies such as big data processing,Internet of Things and internet plus,a solution is propos ed to establish a group remote centralized monitoring platform and a remote manufacturing service platform for manufacturers. Field application shows that the average service life of domestic tires increased from 1 957 h in 2013 to 4 883 h in 2016 after the tire monitoring system was applied. The ratio of mine trucks to tire maintenance personnel is reduced from the traditional 1 : 2 to2 : 1,and the potential safety hazard of giant tires can be found in time and effectively disposed of in time.

国家重点研发计划资助项目(2016YFC0801800)；

0 引言
1 巨型轮胎管理现状
2 巨型轮胎监控系统
2.1 轮胎监控系统组成
2.2 轮胎监控系统工作原理
2.2.1 温度信号介于最高温度阈值与最低温度阈值之间
2.2.2 温度信号高于设定最高温度阈值
2.2.3 温度信号低于设定最低温度阈值
2.3 现场监控中心
2.3.1 实时采集监控温度和胎压数据
2.3.2 全方位采集巨型轮胎数据
2.3.3 全面分析轮胎数据
2.4 远程监控平台
2.4.1 集团化远程集中监控平台
2.4.2 制造厂商远程制造服务平台
2.5 现场应用
2.5.1 保障安全
2.5.2 延长寿命
3 结论

丁震,李浩荡,孟峰,王跃旭,潘涛.矿用卡车巨型轮胎监控系统研究[J].煤炭科学技术,2020,48(S1):113-118.