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30000J多功能落锤冲击试验机研制及应用
  • Title

    Development and application of 30 000 J multi-function drop hammer impact tester

  • 作者

    吴拥政付玉凯周鹏赫山世昌

  • Author

    WU Yongzheng,FU Yukai,ZHOU Penghe,SHAN Shichang

  • 单位

    中煤科工开采研究院有限公司天地科技股份有限公司 开采设计事业部煤炭科学研究总院 开采研究分院煤炭资源高效开采与洁净利用国家重点实验室

  • Organization
    CCTEG Coal Mining Research Institute;Coal Mining and Designing Department,Tiandi Science and Technology Co.,Ltd.;Coal Mining and Designing Branch,China Coal Research Institute;State Key Laboratory of Coal Mining and Clean Utilization
  • 摘要

    为深入研究冲击地压巷道锚杆支护材料的抗冲击力学性能,自主研制了 30 000 J 多功能落 锤冲击试验机。 该试验机由主机框架抓脱锤装置提升装置锤体组件液压缓冲装置安全防护 装置及电气装置等部分组成,可实现锚杆锚索托板及金属网等多种支护材料全尺寸动态力学性 能测试和锚固岩体相似模型的冲击试验。 选取了冲击地压煤矿常用的锚杆支护材料,初步开展了 支护材料动态力学性能测试,测试结果表明:动载下锚杆颈缩不明显,表现出明显的脆性。 随着冲 击能量的增加,锚杆的冲击力峰值逐步增加,而延伸率大幅度降低;锚索受动载后钢丝易散开,外侧 的钢丝更容易出现破断,破断位置通常位于夹具区域。 动载作用下锚索的强度略有提高,而延伸率 却大幅度降低,锚索的断后伸长率约为其静载的 1 / 2;动载下拱形托板冲击力曲线具有明显的平稳 震荡阶段,托板的冲击力峰值要明显大于其静载,变形量与静载基本相同,拱部结构在动载下能平 稳变形吸能;随着冲击能量的增加,菱形网的冲击力峰值逐步增加,而变形量先增加后减小,菱形网 具有很好的缓冲性能。 多功能落锤试验机的研制为冲击地压巷道支护材料的动态力学性能测试提 供了手段,为不同冲击危险性巷道的锚杆支护材料选取和支护设计奠定了基础


  • Abstract
    In order to further study the anti-impact mechanical properties of different roof support materials in rock burst roadway,a 30 000 J multi-function drop hammer impact testing machine was independently developed. The tes- ting machine is composed of host frame,grab hammer device,lifting device,hammer assembly,hydraulic buffer device, safety protection device,electrical device and other parts. It can realize a full scale dynamic mechanical property tes- ting on various support materials such as anchor rod,anchor cable,supporting plate and metal mesh,and the im- pact testing of similar model of anchored rock mass. The commonly used rock bolt supporting materials in coal mines with rock burst are selected, and the dynamic mechanical properties of the supporting materials are preliminarily tested. The test results show that the rock bolt necking is not obvious under dynamic load,and it shows obvious brittleness. With the increase of impact energy, the peak value of impact force of bolt increases gradually,the dynamic breaking load is slightly greater than its static breaking load,and the elongation decreases sig- nificantly. Under the influence of dynamic load,the steel wire of anchor cable is easy to disperse,and the breaking po- sition is usually located in the clamp area. Under the action of dynamic load,the strength of anchor cable is slightly in- creased,but the elongation is greatly reduced,and the elongation after breaking of anchor cable is only 1 / 2 of its static load. The impact force curve of arch supporting plate under dynamic load has an obvious stable vibration stage. The peak impact force of supporting plate is obviously greater than its static load,and the deformation is basically the same as the static load. The arch structure can stably deform and absorb energy under dynamic load. With the increase of impact energy,the peak impact force of the diamond mesh gradually increases,while the deformation first increases and then decreases. The diamond mesh has good cushioning performance. The development of multi-function drop hammer testing machine provides a means for testing the dynamic mechanical properties of the supporting materi- als of rock burst roadway,and lays a foundation for the selection and design of bolt supporting materials for roadways with different impact hazards.
  • 关键词

    锚杆支护支护材料落锤冲击试验机冲击测试能量耗散

  • KeyWords

    bolt support;supporting materials;drop-weight tear test;impact test;energy dissipation

  • 引用格式
    吴拥政,付玉凯,周鹏赫,等.30 000 J 多功能落锤冲击试验机研制及应用[J].煤炭学报,2023,48(2):623-635.
    WU Yongzheng, FU Yukai, ZHOU Penghe, et al. Development and application of 30 000 J multi-function drop hammer impact tester[J].Journal of China Coal Society,2023,48(2):623-635.
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