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主办单位:煤炭科学研究总院有限公司、中国煤炭学会学术期刊工作委员会
液压支架自动跟机动态规律研究
  • Title

    Research on the dynamic law of automatic following of hydraulic support

  • 作者

    任怀伟张帅薛国华赵叔吉张玉良李建

  • Author

    REN Huaiwei;ZHANG Shuai;XUE Guohua;ZHAO Shuji;ZHANG Yuliang;LI Jian

  • 单位

    煤炭科学研究总院 开采研究分院,北京 100013中煤科工开采研究院有限公司,北京 100013陕西陕煤黄陵矿业有限公司,陕西 延安 727307

  • Organization
    Mining Research Branch, China Coal Research Institute
    CCTEG Coal Mining Research Institute
    Shaanxi Shanmei Huangling Mining Co., Ltd.
  • 摘要
    目前针对综采工作面液压支架自动跟机问题的研究集中在基于外部环境变量来控制液压支架动作,在工作面长时间运行中无法保持很好的效果。考虑外部环境的变化最终会反映到液压系统中,提出以液压系统压力特性预测液压支架跟机动作时间。以陕煤集团神木柠条塔矿业有限公司S1204工作面为工程背景,采用AMESim软件建立了单架液压系统模型和工作面液压系统模型,通过仿真分析得到移架和推溜同时动作时推移液压缸压力、行程等参数的动态变化规律,发现工作面液压支架自动跟机过程中推移液压缸进液口压力与拉架时间呈线性关系,说明可通过进液压力预测跟机动作时间。研发了工作面液压数据采集系统并安装于试验工作面,实时获取液压支架工作过程中推移液压缸进液口压力,并计算出对应的移架时间,得出二者具有强线性相关性,与仿真结果一致。采用线性拟合方法得出进液压力与拉架时间的关系式,实现了基于液压系统进液压力预测拉架时间,提高了自动跟机的准确性,减少了人工调节率。
  • Abstract
    Currently, research on the automatic following of hydraulic support in fully mechanized working faces focuses on controlling the movement of hydraulic support based on external environmental variables. It cannot maintain good results during long-term operation of the working face. Considering that changes of the external environment will ultimately be reflected in the hydraulic system, it is proposed to predict the following action time of hydraulic supports based on the pressure features of hydraulic system. Taking S1204 working face of Shaanxi Coal Mining Group Shenmu Ningtiaota Mining Co., Ltd. as the engineering background, a hydraulic system model for single support and a hydraulic system model for working face are established using AMESim software. Through simulation analysis, the dynamic change laws of parameters such as pressure and stroke of the pushing hydraulic cylinder during the simultaneous movement of advancing and sliding are obtained. It is found that the inlet pressure of pushing hydraulic cylinder is linearly related to the pulling time during the automatic following process of hydraulic support . It explains that the following action time can be predicted through the inlet pressure. The hydraulic data acquisition system for the working face is developed and installed on the experimental working face. The real-time pressure at the inlet of the pushing hydraulic cylinder during the working process of hydraulic support is obtained. The corresponding advancing time is calculated. It is found that the two have a strong linear correlation, which is consistent with the simulation results. The linear fitting method is used to obtain the relationship between the inlet pressure and the pulling time, achieving the prediction of pulling time based on hydraulic system pressure. It improves the accuracy of automatic following and reduceg reduceg the manual adjustment rate.
  • 关键词

    综采工作面液压支架自动跟机稳压供液液压系统压力拉架时间预测

  • KeyWords

    fully mechanized working face;hydraulic support;automatic following;liquid supply with stable pressure;hydraulic system pressure;prediction of pulling time

  • 基金项目(Foundation)
    国家自然科学基金面上项目(52274207);山东省重点研发计划(重大科技创新工程)项目(2020CXGC011502);中煤科工开采研究院有限公司科技创新基金项目(KCYJY-2021-ZD-01)。
  • DOI
  • 引用格式
    任怀伟,张帅,薛国华,等. 液压支架自动跟机动态规律研究[J]. 工矿自动化,2023,49(9):47-54.
  • Citation
    REN Huaiwei, ZHANG Shuai, XUE Guohua, et al. Research on the dynamic law of automatic following of hydraulic support[J]. Journal of Mine Automation,2023,49(9):47-54.
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  • 图表
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    • 柠条塔煤矿S1204工作面

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