Research and engineering progress of intelligent coal mine technical system in early stages
王国法任怀伟庞义辉曹现刚赵国瑞陈洪月杜毅博毛善君徐亚军任世华程建远刘思平范京道吴群英孟祥军杨俊哲余北建宣宏斌孙希奎张殿振王海波
WANG Guofa,REN Huaiwei,PANG Yihui,CAO Xiangang,ZHAO Guorui,CHEN Hongyue,DU Yibo,MAO Shanjun,XU Yajun,REN Shihua,CHENG Jianyuan,LIU Siping,FAN Jingdao,WU Qunying,MENG Xiangjun,YANG Junzhe,YU Beijian,XUAN Hongbin,SUN Xikui,ZHANG Dianzhen,WANG Haibo
中煤科工开采研究院有限公司天地科技股份有限公司西安科技大学辽宁工程技术大学北京大学 地球与空间科学学院煤炭工业规划设计研究院有限公司中煤科工集团西安研究院有限公司北京交通大学陕西煤业化工集团有限责任公司陕西陕煤陕北矿业有限公司兖矿集团有限公司神华神东煤炭集团有限责任公司阳泉煤业(集团)有限责任公司大同煤矿集团有限责任公司淄博矿业集团有限责任公司山东能源新汶矿业集团有限责任公司中煤科工集团常州研究院有限公司
煤炭是可以实现清洁高效利用的最经济、最可靠的能源,煤炭资源的智能、安全、高效开发与低碳清洁利用是实现我国煤炭工业高质量发展的核心技术支撑。基于我国煤矿智能化初级阶段的发展要求,开展了煤矿智能化技术体系研究和工程建设。进行了智能化煤矿顶层设计研究,以“矿山即平台”的理念将智能化煤矿整体架构分为设备层、基础设施层、服务层与应用层,实现煤矿生产、安全、生态、保障的智能化闭环管理;针对智能化煤矿存在的信息孤岛问题,开展了多源异构数据建模、特征提取与数据挖掘等技术研究,研发了基于数据驱动的信息实体建模与更新技术;研究了智能化煤矿高精度三维地质模型构建方法,提出了基于地质模型动态更新的煤层厚度自适应截割控制方法;研发了工作面采掘接续智能设计技术,实现了接续工作面图纸、规程、规范的智能设计,大幅降低了采掘接续过程中的重复劳动;研究了掘锚一体机的位姿检测与导航技术、自动打锚杆技术、自动铺网技术、巷道三维建模与质量监测技术,探索了基于远程视频监控的巷道智能高效掘进技术与装备;以“有人巡视,无人操作”为特征的智能化开采工作面在全国逐渐推广应用,开展了基于三维地质模型动态更新的采煤机自适应截割技术研发与实践,在部分矿区取得较好的试验效果。较详细的阐述了神东矿区、兖矿集团、同煤集团、阳煤集团、淄矿集团、新汶集团等国内大型煤炭生产企业现阶段在智能化煤矿建设中取得的阶段性成果,从技术研发与现场实践相结合的角度分析了智能化煤矿建设过程中存在的主要技术难题与发展方向。进行了煤矿智能化标准体系研究,提出了煤矿智能化标准体系框架,起草制定了“智能化煤矿分类、分级技术条件与评价指标体系”、“智能化综采工作面分类、分级评价技术条件与指标体系”等相关标准,为智能化煤矿建设提供标准支撑。
Coal is the most economical and reliable energy that can achieve clean and efficient use.The intelligent, safe, efficient development of coal resources and low-carbon clean utilization are the core technical support for achieving high-quality development of China’s coal industry.Based on the development requirements of the primary stage of coal mine intelligentization in China, the research and engineering construction of the coal mine intelligent technology system was carried out.The top-level design and research of intelligent coal mines were carried out, and the overall architecture of intelligent coal mines was divided into several layers including equipment layer, infrastructure layer, service layer and application layer based on the concept of “mine working as the platform”, and a special high-speed transmission network was built in the mining area, and data format and communication agreements and standards were unified.A number of platforms and systems have been built, including big data cloud platform, coal mine intelligent center and integrated management system, coal mine safety strong real-time communication network and underground precise location service system, geological support and 4D-GIS dynamic information system, roadway intelligent rapid tunneling system, mining work surface intelligent cooperative control system, coal flow and auxiliary transportation and warehousing intelligent system, coal mine underground environment awareness and safety management and control system, coal cleaning and intelligent system, coal mine full station equipment and health intelligent management system, coal mine area and green ecological intelligence system, etc., to achieve intelligent closed-loop management of coal mine production, safety, ecology, and security.For the information island problem in intelligent coal mines, technical research on multi-source heterogeneous data modeling, feature extraction, and data mining was carried out.The data-driven information entity modeling and update technology used a bottom-up approach to extract the attributes, associated information and functional information of the monitoring data, and constructed the mapping relationship between different data information, and established a mining information sharing service platform, provided data services in different application scenarios underground.In view of the problem that the existing coal shearer’s memory cutting was difficult to adapt to the coal seam thickness and changes in various geological conditions, an intelligent coal mine high-precision three-dimensional geological model construction method was studied, and a coal seam thickness adaptive cutting control method based on the dynamic update of the geological model was proposed.A three-dimensional geological model of coal seam thickness was established through the coal seam geological information,which used the coal-rock interface information obtained during the shearing process of the coal shearer to modify the geological model in real time, and planned ahead the cutting path of the next coal cut in order to realize automatic cutting control of the shearer based on the self-adaptation of coal seam thickness.The intelligent design technology was developed for working face mining and connection.By constructing a GIS “one map” distributed collaborative integration platform based on a unified spatial database, the geological information, engineering information, and equipment information were unified into a “one map”.The position coordinates of the continuous working face were entered in the geological model, the system automatically calculated the working face length, mining height, reserves and other related information, and based on the calculation results, it automatically selected the supporting design of the working face equipment and completed the various drawings and reports of the working face.The intelligent design of drawings, rules and specifications of the continuous working face were compiled and realized, which greatly reduced the repeated labor in the process of mining and excavation; the posture detection and navigation technology, automatic anchoring technology, automatic net laying technology, roadway 3D modeling and quality monitoring technology were studied, using laser target and inclination sensor combined navigation technology for directional navigation and self-correction of the roadheader; automatic mesh laying device was used with anchor drill rig to achieve roadway surrounding rock automatic bolt support; a laser scanning system was used to quickly scan and measure the roadway through the image stitching matching algorithm, to build a three-dimensional accurate model of the roadway, and achieve accurate monitoring of the quality of the roadway formation; through intelligent driving equipment and geology, the fusion of multi-source information such as spatial information was used to realize holographic perception and scene reproduction of the driving face; ultrasonic and laser combined ranging sensors were used to achieve a wide and accurate measurement of the relative position between the various equipment on the driving face, and the characteristics of ultrasonic measurement was used to determine the spatial relative motion mode of the associated equipment; the characteristics of high laser ranging accuracy was used to determine the precise location of the associated equipment, personnel identification sensors were used to perceive the personnel in the non-working area, and compiled through the operation process regulations and parameters between the equipment.The interlocking and coordinated control program of the complete equipment realized the coordinated linkage of the complete equipment for the excavation.The intelligent mining face featuring “manned patrol, unmanned operation” has been gradually promoted and applied throughout the country.The development and practice of shearer adaptive cutting technology based on the dynamic update of the three-dimensional geological model has been carried out in the middle of the shearer.A high-precision 3D gyroscope was used to monitor the position and posture of the shearer in real time, and combined the monitoring results with the aforementioned high-precision 3D geological model to determine the coordinate position of the shearer in the 3D geological model; The inspection robot was installed on the scraper conveyor, and a three-dimensional laser scanner was installed on the inspection robot to effectively merge the three-dimensional laser scanning data with the unit geological model data, the shearer posture data, and the shearer rocker cutting data.The real-time cutting curve of the shearer can be obtained, by comparing the actual shearing curve of the shearer with the geological model of the coal-rock layer interface curve, to achieve intelligent adjustment of the shearing height of the shearer.The coal and rock interface information was input into the 3D geological model, and the coal and rock interface information of 3 to 5 m in front of the working face was dynamically updated based on the difference algorithm, and good test results were obtained in some mining areas.The intelligent ventilation system was studied, and the parameters such as air volume, wind speed, gas and temperature at key points of the mine were monitored, and the technology of multi-source data coupling analysis, redundancy analysis, three-dimensional modeling, etc.which was used to perform real-time dynamic calculation of the mine ventilation network.The calculated data in real time was correlated to control related equipment such as mine main ventilator, local ventilator, air door, air window and so on.The paper analyzed the technical difficulties and solutions of the application of intelligent cleaning technology, intelligent auxiliary transportation technology, and 5G communication technology in coal mines, and systematically analyzed the key technical problems that restrict the construction of intelligent coal mines from the perspective of technology research and development.The paper elaborated in detail on the current stage achievements of large domestic coal production enterprises,such as Shendong Coal Group, Yankuang Group,Datong Coal Mine Group, Yangmei Coal Group, Zibo Mining Group, Xinwen Mining Group, etc.in the construction stage of intelligent coal mines.The combination of research and development and field practice analyzed the main technical problems and development directions in the process of intelligent coal mine construction.A study was carried outon the coal mine intelligent standard system, the framework of the coal mine intelligent standard system was put forward, and the “intelligent coal mine classification, classification of technical conditions and evaluation index system”, “intelligent comprehensive mining face classification, classification evaluation technical conditions and index system” and other related standards were drafted, providing standard support for the high-quality development of intelligent coal mine construction.
intelligent coal mine; top-level design;intelligent mining;intelligent tunneling; three-dimensional geological model; standard system
0 引言
1 智能化煤矿顶层设计
2 煤矿智能化基础理论
2.1 煤矿多源异构数据模型及动态关联关系
2.2 时变多因素影响下综采设备群分布式控制
2.3 综采设备健康状态评价、预测与维护
3 煤矿智能化关键技术
3.1 煤矿高精度三维地质建模技术
3.2 基于地质模型的煤矿“一张图”技术
3.3 接续工作面智能设计与三维建模
3.4 智能快速掘进关键技术
3.5 基于高精度三维地质模型的工作面智能开采
3.6 井下精准定位技术
3.7 带式输送机智能监控关键技术
3.8 辅助运输智能化关键技术
3.9 智能通风关键技术
3.10 智能化分选技术
3.11 5G技术在井下的初步应用
3.12 煤矿智能化关键技术难点分析
4 智能化煤矿工程实践现状及问题
4.1 神东煤炭集团智能化煤矿建设实践
4.2 兖矿集团智能化煤矿建设实践
4.3 同煤集团智能化煤矿建设实践
4.4 阳煤集团智能化煤矿建设实践
4.5 黄陵矿业集团智能化煤矿建设实践
4.6 淄博矿业集团智能化煤矿建设实践
4.7 新汶矿业集团智能化煤矿建设实践
4.8 张家峁煤矿智能化建设实践
4.9 滨湖煤矿智能化建设实践
4.10 智能化煤矿建设实践中存在的问题
5 煤矿智能化标准体系建设
6 煤矿智能化创新联盟促进创新产业新生态
7 结语
主办单位:煤炭科学研究总院有限公司 中国煤炭学会学术期刊工作委员会