Multi objective optimization of parameters of mining double disk magnetic coupler based on multi field coupling energy and entropy generation analysis
WANG Shuang,GUO Yongcun,LI Deyong,CHENG Gang,MA Xin
传统煤矿机电装备的传动装置存在污染性介质、传递效率低、占地体积大、维护费用高、使 用寿命短等缺陷,造成故障发生率高,严重影响机械化采、掘、提、运、通、排等工作的安全高效生产。 而矿用双盘式磁力耦合器具备高效调速性、适应能力强、运行成本低等优点,是革命性的节能传动 装置。 电磁-温度-应力耦合能量作用是一个相当复杂的问题,已成为磁力耦合领域的热点课题之 一,针对不同工况下矿用双盘式磁力耦合器的安全运行和高效传动问题,提出基于多场耦合和熵产 最小化理论的多目标优化方法。 基于矿用双盘式磁力耦合器热力学模型,以综合考虑提高传动效 率和散热量为优化目标,以输入电机转速、散热翅片个数、散热翅片长度、气隙长度为参数变量,建 立了多目标优化模型。 为了减少试验成本,采用有限元法获取各参数变量组合对应的散热量和熵 产,并通过物理实验验证其有效性。 基于四因素三水平的仿真数据,利用改进的高斯回归模型构建 预测散热量和熵产,并对比改进模型与其他两种模型的性能,证明了改进模型在精度和响应时间上 的优势;采用多目标粒子群算法,以最小熵产和最大散热量为目标,优化得到参数变量的 Pareto 前沿。 物理试验结果验证了该算法的有效性。
The transmission device of traditional coal mine electromechanical equipment has some defects such as pollution medium, low transmission efficiency, large floor space, high maintenance cost, and short service life, resulting in high failure rate of coal mine electromechanical system, which seriously affects the safe and efficient production of mechanized mining, excavation, lifting, transportation and drainage. The mining double disc magnetic coupler has the advantages of high efficiency speed regulation, strong adaptability and low operation cost. It is a revolutionary energy saving transmission device. Electromagnetic temperature stress coupling energy interaction is the complex problem, which has become one of the hot topics in the field of magnetic coupling. Aiming at the problems of safe operation and efficient transmission of mining double disc magnetic coupler under different working conditions, the multiobjective optimization method based on multifield coupling and entropy generation minimization theory is proposed. Based on the thermodynamic model of mining double disk magnetic coupler, taking the improvement of transmission efficiency and heat dissipation as the optimization objective, taking input motor speed, number of heat dissipation fins, length of heat dissipation fins, and air gap length as parameter variables, the multi objective optimization model is established. In order to reduce the test cost, the heat dissipation and entropy production corresponding to the combination of parameters and variables are obtained by the finite element method, and its effectiveness is verified by physical experiments. Based on the simulation data of four factors and three levels, the improved Gaussian regression model is used to predict heat dissipation and entropy production. The performance of the model is compared with the other two models, which proves the advantages of the improved model in accuracy and response time. The Pareto front of parameter variables is optimized by using a multiobjective particle swarm optimization algorithm with the goal of minimum entropy production and maximum heat dissipation. The physical test results verify the effectiveness of the algorithm.
double disk magnetic coupler;multi field coupling energy;entropy production analysis;multi objective optimization
主办单位:煤炭科学研究总院有限公司 中国煤炭学会学术期刊工作委员会