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主办单位:煤炭科学研究总院有限公司、中国煤炭学会学术期刊工作委员会
煤矿无人化智能开采系统理论与技术研发进展
  • Title

    Progresses in theory and technological development of unmanned smart mining system

  • 作者

    王国法张良李首滨李森冯银辉孟令宇南柄飞杜明付振 李然王峰刘清王丹丹

  • Author

    WANG Guofa,ZHANG Liang,LI Shoubin,LI Sen,FENG Yinhui,MENG Lingyu, NAN Bingfei,DU Ming,FU Zhen,LI Ran,WANG Feng,LIU Qing,WANG Dandan

  • 单位

    北京天玛智控科技股份有限公司中国煤炭科工集团有限公司天地科技股份有限公司

  • Organization
    Beijing Tianma Intelligent Control Technology Co.,Ltd.;China Coal Technology Engineering Group; Tiandi Science & Technology Co.,Ltd.
  • 摘要

    提出以矿井物联网和先进传感等通信方式为支撑环境构建“ 感知传输决策执行运 维监管六维度智能开采控制系统;基于此系统架构提出无人化智能开采控制技术路线和系统 方案;最后对煤矿无人化智能开采系统的理论和技术研发最新进展进行了详细论述。 利用双光谱 热红外摄像及图像增强技术解决综采工作面生产工况条件下的视觉监控透尘问题;提出多目视频 帧图像融合和全景视频拼接技术解决工作面大视角覆盖以及实时无死角视频监控问题;利用三维 颜色查找法解决增强算法在质量和实时性难以满足井下视觉测量任务的问题。 工作面设备自适 应控制进一步发展:构建精准三维地质模型进行开采预测和模型动态修正为智能开采提供精准 地质保障;结合采煤机截割模板修正技术工作面多源信息融合智能控制技术规划采煤机割煤路 线;利用新一代信息技术实现高质量的视频传输满足智能控制及感知设备的无线接入;利用远距 离液压保障技术在有限开采空间内减轻检修强度增加安全性。 在行业当前普遍采用的工作面 内自动控制+远程干预模式” 的智能化开采技术基础上提出了新一代无人化智能采煤控制技术方 法设计了“ 井上智能决策井下自动执行面内无人作业” 的智能无人开采模式;提出聚焦“ 一网到 底” 的网络型控制系统基于透明地质的采煤机自主规划割煤技术云台摄像机自动跟机视频技术 以及基于一体化操作座椅的地面远控平台等关键技术的研发并应用于黄陵一矿 627 智能化工作 面实现工作面 人巡视采煤机自主规划截割地面 人远程辅助控制的常态化生产


  • Abstract

    This paper proposes to build a six⁃dimension smart mining control system of “perception,transmission,deci⁃ sion⁃making,implementation,operation and maintenance,and supervision” based on the supporting environment of the mine internet of things and advanced sensing communication methods. Furthermore,under the guidance of this system,the technical route and system scheme of unmanned smart mining control are developed. Finally,the latest development of the theory and technology of unmanned smart mining system in coal mines is discussed in detail. Dual spectrum thermal infrared camera and image enhancement technology are proposed to solve the problem of dust pene⁃ tration of visual monitoring under the production conditions of fully mechanized mining face. The technology of multi⁃ ple⁃camera video frame image fusion and panorama video splicing is proposed to solve the problems of large angle cov⁃ erage and real⁃time dead angle video monitoring in the working face. The 3D color search method is used to solve the problem that the enhancement algorithm is difficult to meet the underground visual measurement task in quality and re⁃ al⁃time. The adaptive control of the working face equipment is further developed,including that the accurate 3D geo⁃ logical model is built,and the mining prediction and dynamic correction of the model is proposed,which provide accu⁃ rate geological support for smart mining. Combined with the correction technology of shearer cutting template and the smart control technology of multi⁃source information fusion of working face,the cutting route of shearer can be predic⁃ ted. The new generation of information technology is used to achieve high⁃quality video transmission and meet the wireless access of smart control and sensing devices. A long⁃distance hydraulic guarantee technology is implemented to alleviate maintenance intensity and improve safety in limited mining space. The Yujialiang Coal Mine has proposed a new generation of smart unmanned coal mining control technology method,and designed a smart unmanned min⁃ ing mode of “intelligent decision⁃making in surface office,automatic execution in underground mine,and unmanned operation in mine working face”. No. 627 smart working face of the Huangling No. 1 Coal Mine has focused on the re⁃ search and development of key technologies such as the network control system of “one network to the bottom”,the autonomous planning coal cutting technology of shearers based on transparent geology,the automatic tracking vide⁃ o technology of PTZ cameras,and the ground remote control platform based on integrated operation seats. Normalized production has been realized with one person patrolling the working face,the shearer independently planning and cut⁃ ting,and two people on the surface for remote auxiliary control.

  • 关键词

    无人化智能开采机器视觉设备自适应控制开采工艺技术路线无人化智能开采实践

  • KeyWords

    unmanned smart mining;machine vision;equipment adaptive control;mining process;technical route; practice of unmanned smart mining

  • 文章目录

    1 煤矿无人化智能开采系统及支撑环境

    2 无人化智能开采控制技术路线

    3 机器视觉应用场景与算法

       3.1 双光谱热红外摄像及图像增强技术

       3.2 多目全景视频拼接技术

    4 工作面设备自适应控制

       4.1 自主规划截割控制

       4.2 5G+网络型电液控制

       4.3 高效动力系统及液压保障技术

    5 无人化智能开采实践新进展

       5.1 榆家梁煤矿无人化智能开采

       5.2 黄陵一矿无人化智能开采

    6 结语

  • 引用格式
    王国法,张良,李首滨,等.煤矿无人化智能开采系统理论与技术研发进展[J].煤炭学报,2023,48(1):34-53.
    WANG Guofa,ZHANG Liang,LI Shoubin,et al.Progresses in theory and technological development of unmanned smart mining system[J].Journal of China Coal Society,2023,48(1):34-53.
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