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主办单位:煤炭科学研究总院有限公司、中国煤炭学会学术期刊工作委员会
煤矿主运输系统智能巡检机器人研究与设计
  • Title

    Design and application of intelligent patrol system for coal mine main transportation system

  • 作者

    任文清刘孝军

  • Author

    REN Wenqing;LIU Xiaojun

  • 单位

    国能神东煤炭大柳塔煤矿

  • Organization
    Daliuta Coal Mine, CHN Shendong Coal Group Co. , Ltd.
  • 摘要
    近年来随着煤矿智能化建设的稳步推进,矿用智能机器人巡检技术已成为煤炭产业智能化转型发展的有效工具。通过对比国内各类智能巡检机器人应用现状,分析各类巡检机器人特点及存在的问题,提出煤矿带式输送机吊轨式、吊绳式和钢丝绳牵引式智能巡检机器人的研发路线和应用场景,分别从机器人行走方式、巡检线路、充电模式、通讯方式等方面进行全面考虑,设计出主运输智能巡检机器人异物识别、红外测温、异常声音检测和人员违章识别等重要功能,同时攻克了巡检机器人音视频智能识别、续航时间、定位导航和非接触式柔性补偿充电等关键技术,为保障煤矿带式输送机可靠运行具有重要意义。以大柳塔煤矿部署一台钢丝绳牵引式智能巡检机器人为例,该机器人能满足输送带运行状态、气体信息的监测、托辊温度检测、驱动部及电机温度点检等巡检任务。据统计智能巡检机器人对设备故障诊断及预警准确率达70%以上,实现每班巡检人员由原来1~2人变为无人,每年节约人工成本100多万元,为行业推广应用矿用智能巡检机器人技术奠定基础。
  • Abstract

    In recent years, with the steady advance of intelligent construction in coal mine, the patrol inspection technology of intelligent robot in coal mine has become an effective tool for intelligent transformation and development of coal industry. By comparing the application status of various intelligent inspection robots in China, the characteristics and existing problems of various inspection robots are analyzed, the research and development route and application scenario of the intelligent inspection robot of the rail type, rope type and wire rope traction type for the belt conveyor in coal mine are presented, from the robot walking mode, patrol line, charging mode, communication mode and other aspects of comprehensive consideration, designed the main transportation intelligent inspection robot foreign body recognition, infrared temperature measurement, abnormal voice detection and personnel violations of the important functions of recognition, at the same time, the key technologies such as audio and video intelligent recognition, endurance time, positioning and navigation, non-contact flexible compensation and charging of the inspection robot are overcome, which is of great significance for ensuring the reliable operation of the belt conveyor in coal mine. Taking the deployment of a wire rope-driven intelligent inspection robot in Daliuta coal mine as an example, the robot can satisfy the inspection tasks of belt running state, gas information monitoring, roller temperature detection, driving part and motor temperature point inspection, etc. . According to statistics, the accuracy of the intelligent inspection robot in diagnosing and early warning of equipment faults is over 70% , realizing the shift of inspection personnel from 1-2 to no one, and saving more than 1 million yuan in labor cost every year, it lays a foundation for the popularization and application of intelligent mine inspection robot technology in the industry.

  • 关键词

    智能巡检机器人续航时间定位导航非接触式补偿充电

  • KeyWords

    intelligent inspection robot;endurance time;positioning and Navigation;non-contact compensation charging

  • DOI
  • 引用格式
    任文清,刘孝军.煤矿主运输系统智能巡检机器人研究与设计[J].煤炭科学技术,2022,50(S2):372-378.DOI:10.13199/j.cnki.cst.2022-1949.
  • Citation
    REN Wenqing,LIU Xiaojun. Design and application of intelligent patrol system for coal mine main transportation system[J]. Coal Science and Technology,2022,50(S2):372−378
  • 图表
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    • 带式输送机智能巡检系统架构

    图(11) / 表(0)

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主办单位:煤炭科学研究总院有限公司 中国煤炭学会学术期刊工作委员会

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