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主办单位:煤炭科学研究总院有限公司、中国煤炭学会学术期刊工作委员会
碎软煤层双管定向钻具自动加卸系统关键技术与应用
  • Title

    Key technology of automatic loading and unloading system for dual-pipe directional drilling rig and its application in soft–fragmentized coal seam

  • 作者

    李坤TING Ren姚亚峰

  • Author

    LI Kun;TING Ren;YAO Yafeng

  • 单位

    中煤科工西安研究院(集团)有限公司伍伦贡大学土木矿业与环境学院煤炭科学研究总院

  • Organization
    CCTEG Xi’an Research Institute (Group) Co., Ltd.
    School of Civil, Mining and Environmental Engineering, University of Wollongong
    China Coal Research Institute
  • 摘要
    为提高双管定向钻进钻孔施工时钻具加装和拆卸的自动化水平,提高装卸效率,开发一种双管自动加卸装置,实现不同工况下钻具的全自动装卸,解决双管定向钻进过程中钻杆和套管的同时加装和拆卸的技术难题,完成装置结构和控制系统的设计,运用末端柔顺技术,限制施工过程中装置承受的载荷,明确控制程序关键边界条件,制定不同工况下钻具自动装卸施工工艺流程。在安徽淮北矿业祁南煤矿展开工业性试验,试验顺利完成4个钻孔的施工,共进尺1 170 m。试验过程中双管自动加卸装置运行平稳,能够满足不同工况下钻具组合的加装和拆卸需求。将原本需要2~3人密切配合才能完成的钻具组合自动装卸工作,变为依靠程序控制自动完成,钻杆和套管同时装卸和单独装卸平均效率较人工装卸分别提高了350%和110%,保证了双管定向钻进综合施工效率,减少了作业工人数量,降低了工人劳动强度,保障了施工安全。试验结果表明:双管自动加卸装置运行稳定可靠,施工工艺流程合理,装置各项性能满足双管定向钻进需求。研究成果为双管定向钻孔施工钻具的自动装卸提供了技术和装备支撑,为双管定向钻进技术在煤层气开采相关领域的推广应用奠定了基础。
  • Abstract

    To improve the automatic level and efficiency of loading and unloading of drilling rigs during the construction of dual-pipe directional drilling, an automatic loading and unloading device of dual pipe was developed to realize the fully automatic loading and unloading of drilling rigs under different working conditions and to solve the technical problems of loading and unloading the drill pipes and casing simultaneously during the dual-pipe directional drilling. Meanwhile, the device structure and control system was designed to restrict the load applied to the device during construction with the end-compliant technique. Besides, the key boundary conditions of the control program were clarified, and the process of automatic loading and unloading of drilling rigs under different working conditions was developed. The industrial test was carried out in Qinan Coal Mine of Huaibei Mining Holdings Co., Ltd. in Anhui, with 4 boreholes in a total footage of 1 170 m drilled. During the test, the automatic loading and unloading device of dual-pipe operated smoothly and was able to meet the loading and unloading requirements of drilling rigs under different working conditions. By applying this device, the automatic loading and unloading of drilling rigs, which originally requires the close cooperation of 2‒3 people, could be done automatically by program control, and the average efficiency of simultaneous and separate loading and unloading of drill pipe and casing increased by 350% and 110% respectively. In addition, the comprehensive construction efficiency of dual-pipe directional drilling was assured, with the number of workers reduced, the labor intensity of workers lowered and the construction safety ensured. The test results show that the automatic loading and unloading device of dual-pipe operates stably and reliably with reasonable construction process and the performances of the device meets the needs of dual-pipe directional drilling. The research results provide technical and equipment support for the automatic loading and unloading of dual-pipe directional drilling rigs and lay the foundation for the popularization and application of dual-pipe directional drilling technology in the relevant fields of CBM mining.

  • 关键词

    碎软煤层双管定向钻进技术自动装卸双动力头钻机筛管完孔技术煤矿井下

  • KeyWords

    soft–fragmentized coal seam;dual-pipe directional drilling technology;automatic loading and unloading;double-power heads drilling rig;borehole completed technology of screen pipe;underground coal mine

  • 基金项目(Foundation)
    国家科技重大专项任务(2016ZX05045-003-002);中煤科工集团西安研究院有限公司顶层设计项目(2020XADC01-1-2);
  • 文章目录
    1 双动力头定向钻机结构特点及施工工艺
    1.1 结构特点
    1.2 施工工艺
    2 双管自动加卸装置关键技术
    2.1 结构
    2.2 工作原理
    2.3 末端柔顺技术
    1)动力头拧卸扣时末端柔顺
    2)给进方向装置末端柔顺
    2.4 关键技术参数校核
    2.5 控制系统设计
    2.6 末端柔顺验证及控制程序边界条件确定
    1)末端柔顺技术验证
    2)边界条件确定
    3 双管定向钻进钻杆自动加卸施工工艺设计
    3.1 钻杆套管同时加装工艺流程
    3.2 钻杆套管同时拆卸工艺流程
    4 现场试验
    4.1 试验情况
    4.2 试验结果分析
    5 结论
  • DOI
  • 引用格式
    李坤,TING Ren,姚亚峰.碎软煤层双管定向钻具自动加卸系统关键技术与应用[J].煤田地质与勘探,2023,51(04):179-186.
  • Citation
    LI Kun,TING Ren,YAO Yafeng. Key technology of automatic loading and unloading system for dual-pipe directional drilling rig and its application in soft–fragmentized coal seam[J]. Coal Geology & Exploration,2023,51(4):179−186
  • 相关文章
  • 图表
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    • 双动力头定向钻机结构

    图(11) / 表(0)

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